一种液压摩擦焊机电液系统研究与试验

针对海上石油平台、海底输送管线维修的需要,提供了一种液压摩擦焊机液压和电器系统设计思路,通过参数计算、电液控制系统设计,研发了一种液压摩擦焊机,通过对DH38钢摩擦叠焊单元成型工艺试验,发现焊接接头拉伸强度达到了母材强度的76%以上,验证了液压摩擦焊机的可靠性能,通过该研究的应用,可对海上石油平台、海底输送管线的维修起到积极作用。     

Fabrication of highly sensitive MnO2/F-MWCNT/Ta hybrid nanocomposite sensor with different MnO2 overlayer thickness for H2O2 detection

In this work, we report the development of MnO₂/F-MWCNT/Ta hybrid nanocomposite sensor with different MnO₂ overlayer thickness for the detection of H₂O₂ in real samples. A novel two-step process using e-beam evaporation and spray pyrolysis deposition was adopted for the synthesis of hybrid MnO₂/F-MWCNT/Ta electrodes. SE morphology revealed smaller-sized, compact grains of MnO₂ infiltrated on the outermost walls of MWCNTs. Raman analysis confirmed the existence of carbon nanotubes with abundant structural defects of MnO₂ in the composite. The cyclic voltammetry results displayed a high peak current and narrowed over potential towards the reduction of H₂O₂. The sensor displayed a fast response (<5?s), wide linear range (2–1510?μM) and a low limit of detection (0.04?μM) with significant anti-interfering properties, promising for the development of highly sensitive and reproducible biosensors. The three dimensional nanocomposite sensor also exhibited good recovery (> 98%), thus providing a favourable tool for analysis of H₂O₂ in milk samples.     

H13钢等离子堆焊Ni60A/Cr3C2覆层的磨损及热疲劳性能

采用等离子堆焊技术在H13钢基体表面上制备了Ni60A/Cr₃C₂堆焊覆层,研究了覆层的磨损行为和热疲劳性能。在600 ℃下销盘试验的结果表明,镍基碳化铬复合覆层的耐磨性是Ni60A堆焊覆层的2.8倍和基材H13钢的11.6倍。镍基覆层可以显著降低H13钢的摩擦因数,加入碳化铬则会削弱覆层的摩擦性能。随着磨损的进行,主要磨损机理从氧化磨损演变为磨粒磨损和粘着磨损。在800 ℃到室温下的热疲劳测试结果表明,镍基碳化铬复合覆层在48个热循环后疲劳裂纹达到200 μm,早于镍基覆层的62次。这说明高温氧化促进热疲劳裂纹的产生。碳化铬增强相从镍基上剥离,导致镍基复合覆层热疲劳性能下降。     

基于BEPCⅡ数字束流位置测量系统电子学系统的设计与实现

BEPCⅡ加速器的束流位置测量系统（BPM）模拟电子学经过十余年的运行逐渐老化，故障率上升，亟需进行升级改造。本文根据该需求，自行设计了基于BEPCⅡ系统参数的数字BPM电子学系统，内容包括模拟信号处理电子学、数字信号处理电子学、BPM固件算法逻辑、数据获取软件以及系统测试等多个部分。设计的数字BPM电子学系统经实验板级性能测试、实验室系统测试以及在线束流测试，结果表明该系统能满足BEPCⅡ装置对束流位置测量的需求。     

Impact of gas formation on the transfer of Ti and O from TiO2-bearing basic-fluoride fluxes to submerged arc welded metals: A thermodynamic approach

Gas-slag-metal equilibrium calculations are performed to investigate the transfer of Ti and O to submerged arc welded metals with increasing TiO₂ addition in basic-fluoride fluxes. The results indicate that activities of TiO₂ and Ti₂O₃ considering slag-metal reactions alone do not account for Ti transfer behaviors since TiF₃ gas tends to form and reduce Ti-oxide activities. Thermodynamic simulation indicates that consideration of gases is essential to improve the prediction accuracy of Ti and O concentrations.     

100 MeV质子回旋加速器二期辐照效应管道设计

针对中国原子能科学研究院100 MeV质子回旋加速器上的单粒子效应辐照装置进行了二期管道设计，采用八极磁铁校正法对束流进行了扩束及均匀化，最终在靶上得到了一个30 cm×30 cm、均匀性好于92%的均匀分布的束斑，满足了单粒子效应实验的需求。为降低靶站处的束流能散及中子本底，采用两级降能的方案，在偏转磁铁前放置1个降能片，将能量分为100 MeV和40 MeV两档，并分别针对这两个能量点进行方案设计，束流利用率均在42%以上。公差分析结果表明，四极磁铁对靶上束斑均匀性的影响大于八极磁铁，安装过程中应优先保证四极磁铁的安装公差。     

Impacts of layout,surface condition and alloying elements on diffusion welding of micro process devices

The formation of a monolithic part during diffusion bonding is accompanied by the diffusion of atoms across the bonding planes. At sufficient low roughness, it mainly depends on the temperature and dwell time. At the same time, the diffusion process competes against grain growth. By adjusting an appropriate level of bearing pressure, it is possible to control deformation taking into account additional parameters resulting from mechanical microstructures and the design and aspect ratio of the part. Furthermore, material properties, such as the content of alloying elements, the degree of cold work hardening and the grain size, have an impact on diffusion and deformation behavior. Also the surface condition of mating surfaces is important to diffusion kinetics and the quality of the joint. Especially passivation layers of corrosion‐resistant alloys, such as stainless steels and nickel‐based alloys, impair diffusion. In contrast to this, cold work hardening at low depth below the surface, e. g. by means of a blasting processes, may facilitate formation of a good bond and help to limit grain size. For oxide dispersion‐strengthened materials, additional impacts on diffusion bonding behavior applies.     

Friction stir welding of API X70 steel incorporating Ti-dioxide

In the present work, the microstructural evolution and hardness of HSLA X70 joined by friction stir welding were investigated. The FSW was applied to HSLA X70 with and without the addition of titanium dioxide (TiO₂) powders. To evaluate the microstructural features and hardness of different weld zones, optical microscopy and Vickers microhardness measurements were applied. The results show that the distribution of TiO₂ powders is strongly dependent on the applied friction stir processing, which in turn changed significantly the microstructure and hardness profile. In this regard, the optimum stirring action resulted in a homogeneous and fine dispersion of particles leading to the domination of an acicular ferrite phase with a hardness of 370 HV. On the other hand, the lower stirring action resulted in coarse particles as well as the development of the polygonal ferrite structure with a hardness of ～185 HV.     

2219铝合金搅拌摩擦焊和钨极保护焊焊接件残余应力的中子衍射研究

利用中子衍射法对2219铝合金搅拌摩擦焊（FSW）和钨极保护焊（TIG）焊接件开展了三维残余应力测量，并对残余应力分布规律进行了分析。结果表明：焊接件的纵向残余应力数值较大；FSW焊接件残余应力整体较TIG焊接件的小；FSW和TIG焊接件的残余拉应力最大值分别为101 MPa和174 MPa，FSW焊接件残余拉应力最大值较TIG焊接件的小；FSW残余拉应力最大值处于轴肩边缘，且前进侧峰值大于后退侧峰值；TIG焊接件残余拉应力最大值处于焊缝边缘。通过中子衍射实验获得的焊接件残余应力分布，将可用于焊接工艺的优化与焊接件的寿命预测。